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Dental crown ordering platform to reduce errors and boost lab productivity

Dental crown ordering platform to reduce errors and boost lab productivity

The Business Context Behind Zoolabo

The Business Context Behind Zoolabo

ZOOLABO dental lab serves dentists by crafting custom dental crowns and prosthetics.

The CEO wanted to digitise the dental lab to streamline daily operations and to boost crown order volume and show investors that the model could scale profitably. Multiple labs were planned across India, and the digital system had to be ready to support them.

zoolabo

zoolabo

Business Objective

To drive more revenue(GMV) from this initiative i.e increase the no. of digital crowns ordered.

To drive more revenue(GMV) from this initiative i.e increase the no. of digital crowns ordered.

Talking to Lab Operators and Dentists to Uncover Issues

Talking to Lab Operators and Dentists to Uncover Issues

I spend a whole day inside the lab, observing day-to-day work of lab operator and spoke to 10 dentists who’ve been ordering crown from us

Uncovered the real bottleneck - bad input leads to broken workflows.

Uncovered the real bottleneck - bad input leads to broken workflows.

“Most requests come with missing or unclear crown details.”

“I have no clue what’s urgent, so I prioritize whoever keeps calling me the most.”

- Lab Operator

“If the crown doesn’t fit, we lose days and the patient gets angry”

“We often have to keep chasing the lab to know when the crown will be delivered”

- Dentist

75% cases required additional details

75% cases required additional details

We saw that 75% of cases required operators to ping dentists on WhatsApp asking for missing info things like pontic, photos of the patient’s tooth, or price clarifications. And all of that back-and-forth pulled operators away from their actual job, printing accurate crowns.

Fixing the core issue (incomplete crown specs) to reduce rework

Fixing the core issue (incomplete crown specs) to reduce rework

We decided to improve how doctors submit crown requests since this had greater downstream impact. Earlier they used to hand out a small sheet of paper along with the teeth impression consisting of basic details

Dentist’s Flow

Choose Crown

Add Patient Detaiks

Place Order

Form v1

Form v2

A casual conversation lead us to redesign the flow to patient-first

A casual conversation lead us to redesign the flow to patient-first

I realised the doctors were naturally thinking in terms of patients and cases, not crown categories, so we made the form patient-first

“I have three pending cases today two bridges for Mr.Gupta and one crown I need to order for Vikas”

“So there’s this patient named Vikas who needs a crown on the upper left molar…”

Making the form feel like a digital dental chart, not admin work.

Making the form feel like a digital dental chart, not admin work.

I also changed how doctors interacted with the UI. Instead of making them choose tooth numbers from a dropdown.


I designed a visual SVG of a teeth structure - doctors could click directly on the tooth where the crown or bridge was needed.


This felt less like a form. More like a patient chart.

Form v3

What the Product Looked Like When We Launched

What the Product Looked Like When We Launched

1. Add basic details

1. Add basic details

2. Add prosthesis (crown/bridge) details

2. Add prosthesis (crown/bridge) details

2. Review details to place the order.

2. Review details to place the order.

Within 2 months of launch, here’s what changed

Within 2 months of launch, here’s what changed

40% increase in total crowns processed → faster lab ops

40% increase in total crowns processed → faster lab ops

~65% drop in crown reworks → fewer mistakes due to better data

~65% drop in crown reworks → fewer mistakes due to better data

The platform became the backbone for 5 new labs across India and 1 in Dubai

The platform became the backbone for 5 new labs across India and 1 in Dubai

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Made from cafes, airports, hostels dorms, beaches and borrowed chargers

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Made from cafes, airports, hostels dorms, beaches and borrowed chargers

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Made from cafes, airports, hostels dorms, beaches and borrowed chargers